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Product Engineering

Caresoft Global delivers specialized engineering solutions across Mechanical, CAE, and Electrical & Electronics Engineering, guiding clients from concept to production with tailored expertise and advanced capabilities.

Product engineering automotive benchmarking.

Mechanical Engineering Services

Our Mechanical Engineering division excels in developing durable and high-performance components to meet the unique demands of automotive and industrial applications:

Core Competencies: We specialize in plastic and sheet metal design, casting, forging, and machining. Our expertise extends to auto components, hydraulic systems, and various metals for robust applications.

Service Offerings:

Concept Engineering: Comprehensive component design, including design for manufacturability and assembly (DFMA), and Geometric Dimensioning & Tolerancing (GD&T).

Product Realization: Supporting prototyping, rigorous validation, and optimization processes. Advanced capabilities like computational fluid dynamics (CFD) and virtual crash testing ensure performance and reliability.

Sustenance Engineering: Reverse engineering, cost reduction strategies, and quality assurance keep products competitive and maintain high standards throughout their lifecycle.

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CAE (Computer-Aided Engineering) Services

Our CAE Services provide in-depth simulations for structural, thermal, and fluid dynamics analysis, enabling efficient and safe product development:

Service Offerings:

FE Modeling & Structural Analysis: Precise structural meshing and analysis of key systems (axles, BIW assemblies, HVAC) to evaluate strength, fatigue, and safety under various load conditions.

Thermal & Fluid Dynamics: Comprehensive thermal management, aerodynamic analysis, and cooling simulations optimize performance in dynamic conditions, with applications like HV battery cooling and cabin comfort.

Multibody Dynamics & EMC: Simulating complex mechanical systems under dynamic loads and analyzing electromagnetic compatibility – particularly for electric motor systems – to ensure resilience and functionality.

Postprocessing & Reporting: Leveraging advanced tools like Hyperview and Star CCM+ to provide detailed analyses and actionable recommendations for design improvements.

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Electrical & Electronics Engineering Services

With extensive experience across 300+ vehicle models, our Electrical & Electronics team supports OEMs in developing advanced electrical systems:

Service Offerings:

Design & Development: Full support for 3D harness routing, PLM activities, and drawing creation for efficient assembly, from vehicle architecture to schematic design.

Validation & Sustenance: BOM validation, manufacturability audits, and ongoing maintenance, including data mining and reverse engineering for sustained operational efficiency.

EDS Services: Electrical distribution system development, costing, and manufacturing drawings to optimize project execution and reduce time-to-market.

Tool Proficiency: Expertise in ECAD/MCAD software, along with proprietary tools, enhances design precision and project efficiency.

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