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Product Engineering

Caresoft Global delivers specialized engineering solutions across Mechanical, CAE, and Electrical & Electronics Engineering, guiding clients from concept to production with tailored expertise and advanced capabilities.

Mechanical Engineering Services

Our Mechanical Engineering division excels in developing durable and high-performance components to meet the unique demands of automotive and industrial applications:

Core Competencies: We specialize in plastic and sheet metal design, casting, forging, and machining. Our expertise extends to auto components, hydraulic systems, and various metals for robust applications.

Service Offerings:

Concept Engineering: Comprehensive component design, including design for manufacturability and assembly (DFMA), and Geometric Dimensioning & Tolerancing (GD&T).

Product Realization: Supporting prototyping, rigorous validation, and optimization processes. Advanced capabilities like computational fluid dynamics (CFD) and virtual crash testing ensure performance and reliability.

Sustenance Engineering: Reverse engineering, cost reduction strategies, and quality assurance keep products competitive and maintain high standards throughout their lifecycle.

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CAE (Computer-Aided Engineering) Services

Our CAE Services provide in-depth simulations for structural, thermal, and fluid dynamics analysis, enabling efficient and safe product development:

Service Offerings:

FE Modeling & Structural Analysis: Precise structural meshing and analysis of key systems (axles, BIW assemblies, HVAC) to evaluate strength, fatigue, and safety under various load conditions.

Thermal & Fluid Dynamics: Comprehensive thermal management, aerodynamic analysis, and cooling simulations optimize performance in dynamic conditions, with applications like HV battery cooling and cabin comfort.

Multibody Dynamics & EMC: Simulating complex mechanical systems under dynamic loads and analyzing electromagnetic compatibility – particularly for electric motor systems – to ensure resilience and functionality.

Postprocessing & Reporting: Leveraging advanced tools like Hyperview and Star CCM+ to provide detailed analyses and actionable recommendations for design improvements.

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Electrical & Electronics Engineering Services

With extensive experience across 300+ vehicle models, our Electrical & Electronics team supports OEMs in developing advanced electrical systems:

Service Offerings:

Design & Development: Full support for 3D harness routing, PLM activities, and drawing creation for efficient assembly, from vehicle architecture to schematic design.

Validation & Sustenance: BOM validation, manufacturability audits, and ongoing maintenance, including data mining and reverse engineering for sustained operational efficiency.

EDS Services: Electrical distribution system development, costing, and manufacturing drawings to optimize project execution and reduce time-to-market.

Tool Proficiency: Expertise in ECAD/MCAD software, along with proprietary tools, enhances design precision and project efficiency.

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