Production Engineering Services
Services, benchmarking, and cost reduction programs
Concept design, design support, design validation and an array of PLM solutions
We provide a wide range of services from concept design, design support, design validation and an array of PLM solutions. We have made significant investments in IT platforms that run PLM suites for our customers and we have a large team of engineers working globally on various projects using various software and tools.
Our mechanical engineers are cross-trained to execute programs from rule-based engineering data processing and to a full vehicle teardown.
- Component design
- Product concept design
- Jigs and Fixtures
- Master model maintenance
- Design for Manufacturability and Assembly
- Geometric dimensioning and tolerancing (GD&T)
- Modeling and detailing
- Product packaging
- BOM Release
- Reverse engineering
- Value engineering
- Change Management
- Quality and reliability support
- Cost reduction
Validation & Optimization
- FE meshing
- Linear and non-linear analysis
- Static and dynamic tests
- Virtual crash and drop tests
- Field data collection
- Mechanical characteristics benchmarking
- Data migration
- Pre and post PLM data migration activities
- PLM Data Maintenance
- Training on PLM systems
- Siemens Teamcenter support
Highly evolved expertise in hydraulics, sheet metals & fabrication, CAB area design and validation for automotive, bus & coach, off-highway equipments, plastics, air registers, interiors, seatings, vehicle integration, and PLM functions.
CAE, CFD analysis and simulation
Spanning world leading electric vehicles, SUVs, pick-up trucks, and off-highway equipment.
Reporting and analysis
- Shell Meshing
- Hexahedral mesh and tetrahedral mesh
- Linear static analysis
- Dynamic analysis
- Nonlinear analysis (Implicit & Explicit)
- Fatigue and durability tests
- Transmission analysis
- Thermal analysis
Full vehicle teardown and analysis using CAD
Cost reduction ideas across the manufacturing value chain viewed from the perspective of Mechanical, electrical, and industrial engineering standpoint.
Pre-processors – Hypermesh, KISSsys
Solvers – Radioss, Optistruct, Abaqus, KISSsoft, Nastran, STAR-CCM+
Post-processors – HyperView, HyperGraph
Video: CAE studies in benchmarking
Steve Kensett, Former Chief Body Architect, General Motors
Standards and regulations referred
- OSHA (ROPS)
- The National Highway Traffic Safety Administration (NHTSA)
- Euro NCAP standards
- SAE regulations
- ISO 9001.
Software and tools
- Pro ENGINEER®
- Vis Mock-Up
- Designer central
- MSC Nastran®
- Solid Edge
Ready to get started?
We are a technology-driven global engineering solutions company addressing challenges relative to benchmarking, product development, cost optimization, manufacturing, and aftermarket for major automotive OEMs, off-highway, commercial vehicle manufacturers, and their suppliers. Our award-winning technologies combined with highly evolved processes enable our customers to gain actionable insights that accelerate R&D programs, fuel growth decisions, cut costs, and improve efficiencies.