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The Evolution of Tesla’s Body Structure

Terry Woychowski and John McElroy talk through the evolution of Tesla's Body Structure.

Terry Woychowski (Caresoft Global’s President) is back with John McElroy (Autoline Network) for another video in their Tesla Cybertruck series. This time the pair talk about the evolution of Tesla’s body structure.

In this video, Terry takes John on a detailed tour of how Tesla’s body structures have evolved since they started introducing large castings in the Model Y. Within around a year of Tesla’s first giga casting, they quickly expanded their use of the technology and now it’s taking them to an all-new level with the Cybertruck.

Terry and John discuss how Tesla constantly evolves its design and manufacturing processes and where this could lead them in the future.

The video above gives some excellent insights into the manufacturing processes adopted at Tesla for the Cybertruck. If you sign up to our Iceberg 3.0 benchmarking platform you will get access to the most cutting-edge teardown data available from a huge range of vehicle manufacturers, including Tesla. Click here to find out more.

More From The Series

If you want to see more of Terry and John’s in depth discussions about the Tesla Cybertruck, then check out the first video in the series where Terry and John take the Cybertuck out for a drive and get a feel for it out on the road. You can watch that video here, along with Terry’s review of using the Cybertuck on his ranch.

You can also watch the second video in the series, in which Caresoft Global undertakes one of the world’s first Tesla Cybertruck benchmarking teardowns. Terry invites John McElroy along to see some of the initial stages of the vehicle teardown process, and they talk through some of the revolutionary features that Tesla have incorporated. You can watch that video here.

In the third video in the series, ‘Tesla’s Extraordinary Design Evolution’, Terry and John walk through several automotive design evolutions that help to provide insights into Tesla’s engineering methods. You can watch that video here.

In the fourth installment, Terry and John take a tour of the inside of the Tesla Cybertruck’s battery pack, looking closely at some of the more distinct features, particularly the battery pack “penthouse”. You can watch that video here.